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Millers Blog

Measuring and Improving Performance by Dick Coleman

How do we know we are improving? If we are improving, do we know where and why?

Awaiting every Miller’s production group each morning are numbers and spreadsheets generated to give them an immediate and very accurate assessment. These numbers compare our performance in quality, timeliness and productivity, both group and lab-wide, with the same period last year. Constant, steady improvement is our goal. Although our percentages steadily continue to approach 100%, we know they can be improved. Developing this information was a large task, but we know it is the only way to evaluate ourselves. We have had this invaluable information available to us for the past seventeen years so we certainly have a handle on our performance. Each year adds another year of experience. To our knowledge, no other lab has this detailed of a monitoring program in place.

How we perform is such a priority that it is the basis of our company vision statement, “to deliver our services with the greatest quality and speed in the industry”. Our criteria of quality, timeliness and productivity is the true litmus test to our performance – our value to you.

You are the one who directly determines our quality. Each order that leaves the lab is carefully tracked.  If an order comes back to us, either as a remake or credit memo, the statistic is assigned to the work group that was responsible for the order.  We use these statistics to not only monitor quality, but to also set goals for improvement in each area.

How about our timeliness? It is even better than last year at this time. How often have you been pleasantly surprised by receiving one of your Miller’s orders earlier than expected?  Here is an interesting statistic. Roughly 1 in 200 orders is shipped later than the promised delivery date while better than 1 in 3 is shipped ahead of the promised delivery date!

Many believe that a business must decide on either quality or timeliness. This is not the case as long as proven systems are in place and adjustments can be made on the spur of the moment.

Our labor efficiency (sales/salaries) is our measure of productivity. How does this affect you? Because of our improved efficiency, we have been able to hold our prices since 2001 on almost all products within the lab – in spite of our increase in wages. We take great care in carefully managing our labor costs. Our staff has been trained to be very flexible and quick to adjust its schedule. Work schedules even adjust daily depending on incoming volume, flight and weather delays as well as other conditions beyond our control.  

Without these daily statistics, we can only guess on performance. They are accurate feedback but they also bring to light the specific areas where we need to improve.

So why is this collection of numbers so exciting? This year’s performance – in all three categories – is the highest in our recorded history! Hopefully, you have noticed.

Striving for continuous improvement – this is our promise to you!

Comments

 

Johnie L. Cook said:

Hi Dick, just read your column and want to tell you with out a doubt, as far as I am concerned, and being a Miller's customer for over 30 years now.....you as a lab are by far the "best in the business".  In over 30 years I think I have only returned an order perhaps 3 times at the most and if I recall correctly at least 2 of those times were because I didn't provide you with the correct information to begin with.  Now being semi-retired and not sending orders to the lab with the frequency I used to, I still receive the best service in the industry as far as i'm concerned.  Any time you want a reference from a more than satisfied client, put my name on your list.....thanks, not only from a customer and client but one who also considers you a friend ...Johnie L. Cook... Photographer...Wichita, Kansas  (Still think you should have gotten into a Beechcraft when it was a Beech)

October 30, 2009 5:06 PM
 

cheryl singers said:

I keep hearing how great you are and would love to use you exclusively. But with 2 different customers I tried to load pictures. One I tried to load 4 or5 times in different ways.  I gave up on your company.  When I am very busy, I can't afford to spend hours just trying to figure out your system.  If I ever get it going, I'm sure I would be a good customer for you and you would be a good lab for me.

October 31, 2009 7:21 PM
 

Julie Brown said:

Hi Cheryl,

Glad our CS team was able to touch base with you.  Next time you're ready to upload an order, please don't hesitate to call!

Thanks,

Julie

November 4, 2009 4:38 PM
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